Hello! Welcome back to IntroVex, your robotics guide to Vexcellence.
In the past two episodes, we talked about the gear ratios and the difference between sprockets and gears. This time, we are moving on to constructing a full chassis. I'll be introducing the parts you could use to construct your chassis based on your needs, and take you through important steps for building.
How many wheels to use?
First, we have to think about the wheels. There are many factors for us to consider: the amount, the type, and the position. It is important to plan before construction to avoid possible conflicts while building.
First, it is the number of wheels we use. In VEX IQ, we typically use 2 wheels on each side of the chassis. Since robots are light, 4 wheels are enough to support the chassis. If we used 6 wheels with the same motors, it would increase friction, making the robot harder to turn. In rare cases where a robot is so heavy that wheel axles start to bend, a 6-wheel chassis can help spread the load and reduce stress.
Next, it’s the type of wheels to use. In VEX IQ, there are two main types of wheels: traction wheels and omni wheels. The difference is that traction wheels have higher friction and grip, while omni wheels have rollers that allow them to slide sideways more easily.
In competitions, we typically use omni wheels on the chassis because they reduce turning friction and make the robot drive more smoothly. The trade-off is that omni wheels provide less traction than regular traction wheels, which can reduce pushing power and result in less precise movements, but the smoother movement usually makes them the better choice.
Finally, it’s the position of the wheels. The main goal is to keep the robot stable and balanced. By placing the wheels near the front and back edges of the chassis, the weight is evenly supported, and the robot is less likely to tip forward or backward. However, wider is not always better; finding the right balance between stability and maneuverability is more important.
How many motors to use?
Now it’s time to decide how many motors to use on the chassis. This depends largely on how many motors are needed for other subsystems. In VEX IQ, a robot can use up to 6 motors total. For example, if the intake uses 1, the scoring system uses 2, and the endgame system uses 1, then only 2 motors remain for the chassis. In some cases, using pneumatic pistons for certain functions can help save motors.
Since the setup varies by game, the most common and simple solution is a two-motor chassis, with one motor on each side powering two wheels.
Constructing a chassis
When constructing the chassis, we need to decide on many things: the length of the beams, the width of the chassis, the gears to use, and the motor position, etc. Let’s go through them step by step.
1. Beams and wheel support
On each side, we need beams on both sides of the wheels. This is because a shaft spins smoothly only when it is supported in parallel on the same horizontal level. If the wheels are left on the outside without proper support, they can be damaged or fall off, and the wheels and gears will rub against the frame, creating friction instead of spinning freely.
2. Wheels and gears
Always make sure gears are firmly secured so they don’t slide during practice. For example, locking a gear with a fixed beam is usually more reliable than only using a rubber shaft collar.
For the wheels, it is recommended to fill up the empty side of it. Adding a 2x2 beam can provide another hole for supporting the wheel in place. By doing so, even if one side of the hole was damaged, the wheel could still spin nicely. This could also reduce the amount of spacers used.
3. Chassis Length
As an example, let’s consider a common 1:2 gear ratio. Since the wheels are spaced apart, you usually need more than three gears to bridge the gap—about five is common. Once you line up the wheels and gears, you can decide on the best beam length, making sure it’s long enough to fit corner connectors while still leaving room for the wheels.
4. Chassis width
The width depends on how you connect the two sides. Most teams use corner connectors, which can be arranged in multiple ways. Moreover, using corner connectors also helps in connecting the two sides together. In general, you want the chassis as narrow as possible so it doesn’t waste space needed for subsystems on top.
The overall width depends on your robot design; you could always adjust it.
5. Motor placement
Motor position also depends on the robot’s design. If you need systems in the front, place the drive motors in the back to free up space, and vice versa. Motor shafts are recommended for motor connections, obviously. It can make sure the shaft won't fall outwards.
Remember, the example I showed is only one possible setup. It’s not the only or best option. Use these tips and experiment with different configurations to see what fits your design needs. To give you some ideas, there are many possible ways to build a 1:2 gear ratio chassis. Don’t be afraid to try out different versions yourself.
That's it for this episode. This is IntroVex, your robotics guide to VEXcellence. See you in the next article or video!!

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